Understanding the intermittent bonded ribbon production line
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. supplies equipment for producing rollable formats used in optical-fiber manufacturing. Buyers can compare the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Factory space and installation needs may also be affected by the system’s split-type construction.
SZ Stranding Line Intermittent Bonded Ribbon Fiber Secondary Coating Line
For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the entire process matters rather than speed alone.
Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Request the supplier’s documentation package and verify that the system matches your cable design and operating needs. Early planning for these details can reduce setup delays and make startup smoother.
Key Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Uses a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Explore The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to support consistent spacing and shape.
Produce Rollable Fiber Ribbons With Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Steady contact during processing is supported by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the appropriate tension control settings with the supplier for your cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
Construction speed is listed at up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also offers T-type or fiber-optic take-up reels. Assess whether reel capacity matches your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on coordinating tension, resin placement, and UV exposure. The system helps operators match settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Every pay-off unit uses electro-pneumatic adjustment. Through the interface, operators set adhesive-dot spacing and counts while dispensers operate individually or in linked groups.
Before UV-LED post-curing, three pre-curing ovens serve the mold groups. Ask the supplier to confirm resin compatibility and the relevant operating conditions.
The Siemens PLC and touchscreen show lamp current and oven temperature, generate alarms, and support preset lengths. Check the necessary cabinet and power supply arrangements before purchasing.
| Stage | Technical Specification | Buyer check |
| Tension of fibers | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Align settings with cable requirements |
| Dispensing of resin | Independent or linked units; set adhesive-dot spacing and count | Check interface configuration |
| UV-LED curing | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Confirm resin compatibility |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; real-time lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Plan Installation, Operating Conditions, And Line Configuration
Prepare a dedicated area before the equipment arrives. The optical fibre system requires an enclosed, clean, dry, and draft-free environment. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. These conditions help safeguard fiber equipment and maintain precision during operation.
With your facilities team, assess site utilities, available electrical capacity, cabinet space, and cable design. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. A three-phase, five-wire electrical supply rated 380 V ±10% is specified.
- Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, check the temperature settings and tension control.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be supported by the take-up unit.
- Include the main power feed-in cable in your site plan. Connection cables and cable trays are not included with the equipment.
The supply scope, reel types, and installation needs should be checked before placing an order. This assessment can shorten setup time and help prevent later delays. Request supplier confirmation of appropriate settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to obtain a quotation.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
The documentation list includes operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to obtain pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.